Cylinder Sleeves

Our manufacturing range includes high-quality cylinder sleeves designed to meet the demands of a wide variety of engine configurations. Each sleeve is engineered with precision to ensure optimal fit, durability, and consistent performance across different operating conditions.

We manufacture an extensive range of wet and dry cylinder sleeves, suitable for two-wheelers, passenger vehicles, commercial vehicles, and industrial engines. Our cylinder sleeves are available in multiple wall thicknesses and lengths, allowing us to support standard applications as well as specific engine requirements.

With a strong focus on quality and dimensional accuracy, our cylinder sleeves deliver reliable engine protection, improved service life, and dependable performance in both domestic and export markets.

Product Applications

Our components are engineered for demanding engine and vehicle applications across automotive, tractor, and industrial segments.

Two-Wheeler Engines

Used in motorcycle and scooter engines to restore worn cylinders, improve compression, and maintain consistent performance in compact, high-revving engine designs.

Three-Wheeler Engines

Used in three-wheeler engines to maintain proper cylinder geometry, support fuel efficiency, and ensure reliable operation in stop-and-go urban conditions.

Automotive Engines

Applied in car engines during repair or overhaul to achieve proper cylinder sizing, enhance combustion efficiency, and extend engine life without replacing the engine block.

Small Truck Engines

Used in light commercial vehicle engines where sleeves support reliable performance, efficient combustion, and cost-effective reconditioning during heavy daily use.

Bus Engines

Suitable for mid-size and large bus engines that operate for long hours. Sleeves help manage heat, reduce wear, and simplify maintenance during periodic overhauls.

Air Compressor Units

Applied in small air compressor engines to restore smooth cylinder operation, maintain pressure consistency, and reduce friction-related wear.

Specifications & Other Details

Product Specifications

Parameter	Range (mm)
Bore Diameter	50 – 150
Total Length	125 – 370

Production Capacity

Description	Capacity
Monthly Production	50,000 Pieces

Finishes

Available Finishes
Semi-finished & Fully-finished

Material Standards

Region	Grades
India	HT200, HT250, HT300
USA	NO.30, NO.35, NO.45
Europe	GG20, GG25, GG30
Japan	FC200, FC250, FC300

Micro Structure

Property	Specification
Graphite Type	"A" & "B" (Random "D" & "E")
Flake Size	4 – 6 Microns
Free Ferrite	< 5%
Matrix	Lamellar Pearlite

Chemical Composition

Element	Min (%)	Max (%)
Carbon	2.80	3.50
Silicon	1.80	2.50
Manganese	0.60	1.00
Phosphorus	0.20	0.50
Sulphur	0.00	0.12

Mechanical Properties

Property	Range
Hardness (BHN)	210 – 280
Tensile Strength	210 – 275 N/mm²

Additional Capabilities

Material compositions can be cast using Chromium, Molybdenum, Nickel, Copper, Boron, or as per customer specifications, meeting international standards.

[estimated_quote_form]

Sr No.	MAL No.	Suitable for	Used for Engine Code	Bore Dia. (B)	Length (L)	MCD (C)	Sealing Dia. (D)	Height + Fire lip (H+F)	Relief Height (R)
1	L 78 09 01	IHC	DU 11	87.312	179.4	104.00	95.25	5.81	–
2	L 78 09 02	IHC	UD 206	98.425	200.95	119.00	110.725	7.727+1.1	–
3	L 78 09 03	IHC	D 358	98.425	215.8	118.97	110.725	7.707+1.1	–
4	L 78 09 04	IHC	D 402	100.00	216.1	119.00	110.75	7.72+1.1	–
5	L 78 09 07	IHC	–	88.9	185.7	101.5	93.66	5.81	–

Sr No.	MAL No.	Suitable for	Used for Engine Code	Bore Dia. (B)	Length (L)	MCD (C)	Sealing Dia. (D)	Height + Fire lip (H+F)	Relief Height (R)
1	L 78 18 06	RVI	MIDS 06.20.30 N	120.00	261.00	147.25	135.00	9.36 + 0.74	–
2	L 78 18 07	RVI	MIDR 06.20.45.E2	120.02	261.00	147.00	135.00	9.28+0.82	–
3	L 78 18 08	RVI	MDU 25 M, M620 Z3	120.00	275.00	149.00	133.00	10.05+0.9	–
4	L 78 18 09	RVI	MIDS 06.20.30 N	120.02	261.00	147.25	135.00	9.36-0.74	–
5	L 78 18 10	RVI	–	123.023	257.00	147.3	134.915	9.35 +0.75	–
6	L 78 18 11	RVI	MIDR 06.23.56 A/41	123.035	257.00	147.3	135.00	9.35+0.75	–
7	L 78 18 12	RVI	MIDS 06.35.40D	135.03	286.00	149.00	143.25	7.3	–
8	L 78 18 13	RVI	MIDS 06.35.40 M3	135.02	287.6	149.00	143.01	7.58+1.0	–
9	L 78 18 14	RVI	MIDS 06.35.40, MIDR 06.35.40	135.02	286.00	147.00	143.00	7.0	–
10	L 78 18 15	RVI	MIDS 06.35.40D	135.02	286.00	149.00	143.00	7.3	–
11	L 78 18 22	RVI	–	123.00	249.5	148.96	138.89	11.20+0.85	–
12	L 78 18 23	RVI	635.4	135.02	287.5	149.00	143.273	7.59+1.1	–
13	L 78 18 24	RVI	MIDR 06.35.40, MS 06.35T	135.02	286.00	149.00	143.5	7.3	–
14	L 78 18 25	RVI	–	135.03	285.9	148.95	143.015	7.36	–
15	L 78 18 26	RVI	–	135.02	288.00	148.87	142.75	7.59+1.10	–
16	L 78 18 29	RVI	–	120.02	261.00	147.25	135.00	9.36+0.74	–
17	L 78 18 30	RVI	–	123.03	256.8	147.3	134.9	9.36+0.68	–
18	L 78 18 31	RVI	–	120.02	260.4	147.00	135.00	9.27+0.75	–
19	L 78 18 32	RVI	–	123.035	257.00	147.3	135.00	9.35+0.75	–
20	L 78 18 33	RVI	–	145.00	262.00	174.00	158.5	10.0+1.0	–
21	L 78 18 34	RVI	–	120.00	241.8	146.95	135.00	9.30+0.80	–
22	L 78 18 36	RVI	–	120.00	261.00	147.25	134.915	9.36+0.80	–
23	L 78 18 35	RVI	–	120.00	261.00	147.3	135.00	9.30+1.0	–
24	L 78 18 38	RVI	–	135.02	286.00	148.85	143.00	7.3	–
25	L 78 18 39	RVI	–	120.02	257.00	147.5	135.00	9.36+0.8	–
26	L 78 18 45	RVI	MIDR 06.23.56 A/41 Euro 2, MIDR 06.23.56 B/41 Euro 2	123.03	256.5	147.25	134.9	9.35 + 0.70	–
27	L 78 18 47	RVI	–	120.00	261.00	147.25	135.00	9.36+0.75	–
28	L 78 18 49	RVI	–	123.00	250.3	152.00	139.2	11.08 + 0.95	–

Sr No.	MAL No.	Suitable for	Used for Engine Code	Bore Dia. (B)	Length (L)	MCD (C)	Sealing Dia. (D)	Height + Fire lip (H+F)	Relief Height (R)
1	L 78 22 07	VOLVO	TD 61 AP, TD 63 E	98.445	237.4	119.1	110.00	9.66+3.54	20.0
2	L 78 22 08	VOLVO	7B 260	104.78	256.5	129.4	116.95	9.4+1.1	–
3	L 78 22 09	VOLVO	TD 102 F	120.65	287.5	147.00	133.85	11.52+3.48	–
4	L 78 22 10	VOLVO	TD 103 E	120.65	287.5	147.00	134.00	11.52+3.48	14.1
5	L 78 22 11	VOLVO	TD 100 G	120.65	296.4	146.95	133.85	11.55+3.48	10.0
6	L 78 22 12	VOLVO	TD 100 G	120.65	296.5	147.00	133.86	11.52+3.48	–
7	L 78 22 13	VOLVO	TD 121 G	130.175	311.00	157.6	143.9	13.52+0.76	18.0
8	L 78 22 14	VOLVO	TD 122 FH	130.175	311.00	157.6	143.4	10.52+0.7	18.0
9	L 78 22 15	VOLVO	TD 122 FH	130.175	313.00	157.6	144.00	10.52+3.28	18.0
10	L 78 22 16	VOLVO	TD 123 ES	130.175	313.00	157.6	143.9	10.52+3.28	–
11	L 78 22 17	VOLVO	D12, D 420/5	131.00	272.8	159.6	144.00	11.2+0.9	–
12	L 78 22 18	VOLVO	D12A 420	131.00	276.37	159.6	144.00	11.2+4.48	–
13	L 78 22 19	VOLVO	TD 162 F	144.00	315.00	171.94	158.95	13.095+2.0	15.0
14	L 78 22 20	VOLVO	TD 163 ES	144.00	315.00	171.94	158.95	13.095+2.0	–
15	L 78 22 21	VOLVO	DXi 13 500, DXi 13 460, D13A 480, D13B 440	131.00	262.00	159.6	143.9	11.2+0.9	–
16	L 78 22 22	VOLVO	D7C 215, D7C 290, TAD 740 GE, D7C 310	107.00	256.8	129.4	116.95	9.4+0.95	–
17	L 78 22 23	VOLVO	TD 70 F	104.775	257.00	127.00	117.00	11.66 + 0.74	18.6
18	L 78 22 25	VOLVO	TD 42, TD 45B	105.57	245.00	127.5	117.97	14.1+0.66	–
19	L 78 22 26	VOLVO	–	120.65	296.25	147.00	134.00	11.52	12.0
20	L 78 22 27	VOLVO	–	131.00	272.8	159.6	144.00	11.2+1.25	–
21	L 78 22 28	VOLVO	–	120.64	287.5	147.00	134.00	11.52	–
22	L 78 22 29	VOLVO	TD 122 FH	130.165	311.00	157.6	144.00	10.52	18
23	L 78 22 30	VOLVO	–	98.43	234.5	119.1	110.00	9.41+0.95	–
24	L 78 22 31	VOLVO	–	131.00	261.7	159.55	143.85	11.20+1.20	–
25	L 78 22 32	VOLVO	–	120.64	287.5	147.00	134.00	11.52+3.48	–
26	L 78 22 33	VOLVO	–	131.00	272.8	159.55	143.92	11.20+1.18	–
27	L 78 22 34	VOLVO	–	131.00	276.37	159.6	144.00	11.20+4.64	–
28	L 78 22 36	VOLVO	–	120.64	287.5	147.00	134.00	11.52+3.48	–
29	L 78 22 37	VOLVO	–	131.00	261.7	159.55	143.85	11.20+1.20	–
30	L 78 22 38	VOLVO	–	120.65	296.5	147.01	133.86	11.52+3.5	–
31	L 78 22 39	VOLVO	TD 60 A, TD 60 B, TD 60 C	98.435	234.5	119.1	110.00	11.36+0.990	–
32	L 78 22 40	VOLVO	–	130.175	311.00	157.6	143.895	10.52+0.7	18
33	L 78 22 42	VOLVO	–	95.25	234.5	117.1	108.00	11.61+0.73	16.0
34	L 78 22 41	VOLVO	–	131.00	272.8	159.6	144.00	11.2+0.9	–
35	L 78 22 43	VOLVO	–	104.767	256.8	129.4	117.00	9.40+0.95	–
36	L 78 22 47	VOLVO	–	131.00	272.8	159.6	144.00	11.20+0.9	–
37	L 78 22 48	VOLVO	–	131.00	272.8	159.6	144.00	11.20+0.9	–
38	L 78 22 50	VOLVO	–	130.18	313.00	157.6	143.9	10.52+3.28	–
39	L 78 22 51	VOLVO	–	120.64	287.5	147.00	134.00	11.52+3.45	–
40	L 78 22 52	VOLVO	–	108.00	228.00	131.7	120.00	8.06	–
41	L 78 22 53	VOLVO	–	120.00	250.00	149.00	138.9	11.19+0.85	–
42	L 78 22 54	VOLVO	–	120.65	294.00	147.00	134.00	11.77+0.8	25.5
43	L 78 22 55	VOLVO	–	120.64	296.5	147.00	134.00	11.52+3.48	–
44	L 78 22 56	VOLVO	–	98.42	237.1	119.1	109.92	9.645+3.6	21.0
45	L 78 22 57	VOLVO	–	98.43	234.5	119.1	110.00	11.60+0.75	15.0
46	L 78 22 58	VOLVO	–	130.165	310.75	157.574	143.848	13.505+0.80	18.0
47	L 78 22 59	VOLVO	–	98.43	237.4	119.1	110.00	9.66+3.60	10.3
48	L 78 22 61	VOLVO	TD 73	104.775	259.7	127.00	117.00	9.66+3.59	18.1
49	L 78 22 64	VOLVO	–	105.57	245.00	127.35	117.97	14.10+0.70	–
50	L 78 22 60	VOLVO	–	130.17	313.00	157.55	144.00	10.52+3.28	18.0
51	L 78 22 62	VOLVO	Dxi 13 500, Dxi 13 460, D13A 480, D13B 440	131.00	262.00	159.6	143.9	11.2+0.9	–
52	L 78 22 67	VOLVO	–	104.767	259.7	129.4	117.00	9.66+3.59	–
53	L 78 22 66	VOLVO	–	98.43	237.4	119.05	109.96	9.64+3.60	9.0
54	L 78 22 68	VOLVO	–	98.00	193.00	105.00	101.00	4.5	–
55	L 78 22 70	VOLVO	–	111.125	258.5	131.7	125.97	14.10+0.70	–
56	L 78 22 65	VOLVO	D12A	131.00	272.8	159.6	144.00	11.20+0.87	–
57	L 78 22 73	VOLVO	–	105.57	245.00	127.48	117.94	14.09+0.65	–
58	L 78 22 74	VOLVO	–	95.25	234.5	117.06	107.95	11.63+0.73	–
59	L 78 22 75	VOLVO	–	131.00	272.8	159.55	144.00	11.2+0.9	–
60	L 78 22 76	VOLVO	–	144.00	288.15	177.00	165.9	13.2+0.40	–
61	L 78 22 77	VOLVO	–	144.00	288.2	177.00	165.9	13.2+6.5	–
62	L 78 22 78	VOLVO	–	123.00	249.8	148.96	138.9	11.18+1.0	–
63	L 78 22 79	VOLVO	–	104.767	259.7	129.4	117.00	9.66 +3.59	–
64	L 78 22 80	VOLVO	–	98.43	234.5	119.1	110.00	11.61 + 0.74	–
65	L 78 22 81	VOLVO	–	98.43	237.15	119.1	109.928	9.66 +3.59	–
66	L 78 22 82	VOLVO	–	98.43	237.15	119.1	110.00	9.66 +3.59	–
67	L 78 22 83	VOLVO	–	104.77	259.7	127.00	117.00	9.70 +3.55	–

Sr No.	MAL No.	Suitable for	Used for Engine Code	Bore Dia. (B)	Length (L)	MCD (C)	Sealing Dia. (D)	Height + Fire lip (H+F)	Relief Height (R)
1	L 78 20 06	TOYOTA	–	95.3	190.00	107.65	100.00	2.50+1.0	–
2	L 78 20 07	TOYOTA	5Ltr.	98.5	190.99	–	103.5	–	–
3	L 78 20 08	TOYOTA	3Ltr.	95.00	190.96	–	100.00	–	–

Sr No.	MAL No.	Suitable for	Used for Engine Code	Bore Dia. (B)	Length (L)	MCD (C)	Sealing Dia. (D)	Height + Fire lip (H+F)	Relief Height (R)
1	L 78 19 01	SCANIA	DS 9.12	115.00	257.3	140.7	127.95	8.3+0.8	10.0
2	L 78 19 02	SCANIA	–	115.00	257.5	140.76	128.00	8.3+0.8	–
3	L 78 19 03	SCANIA	DS 9.01	115.00	265.5	140.76	128.00	10.3+0.8	19.0
4	L 78 19 04	SCANIA	DS 8.05	115.00	269.00	137.3	130.00	8.2+0.85	18.9
5	L 78 19 05	SCANIA	–	127.00	291.1	153.8	139.957	7.90 +0.85	12.5
6	L 78 19 06	SCANIA	DC 11.07	127.00	271.00	149.95	138.97	194.03+0.8	7.2
7	L 78 19 07	SCANIA	DSC 14.08	127.00	275.5	155.7	140.00	10.05 + 0.4	11.7
8	L 78 19 08	SCANIA	DS 14.06	127.00	276.00	155.8	139.957	10.08+0.4	22.0
9	L 78 19 09	SCANIA	–	127.00	290.3	153.85	139.957	8.04+0.70	–
10	L 78 19 10	SCANIA	DSC 11.23	127.00	291.00	153.85	140.00	7.92+0.8	12.5
11	L 78 19 11	SCANIA	DS 11	127.00	291.00	153.8	140.00	7.9+0.8	11.0
12	L 78 19 12	SCANIA	DS 11.14	127.00	291.1	153.8	140.00	7.92+0.8	20.5
13	L 78 19 13	SCANIA	DN 11.01, DS 11	127.00	291.1	153.85	139.957	8.18+0.9	21.5
14	L 78 19 14	SCANIA	–	130.00	270.5	150.825	140.00	194.05 +0.4	8.0
15	L 78 19 15	SCANIA	D 2066 LUH 05	127.00	270.5	151.00	140.00	194.05 + 1.05	6.4
16	L 78 19 17	SCANIA	DC 12.24, DT 12.06	127.00	271.1	151.00	140.00	194.05+1.05	8.0
17	L 78 19 19	SCANIA	–	127.00	291.1	153.8	139.957	7.90+0.85	21.9
18	L 78 19 18	SCANIA	–	127.00	270.6	152.95	139.95	194.05 +1.0	8.0
19	L 78 19 21	SCANIA	–	130.00	271.1	151.00	140.00	194.27	8.8
20	L 78 19 22	SCANIA	DS 11.14	127.00	291.1	153.8	139.932	7.92+0.8	20.5
21	L 78 19 23	SCANIA	–	127.00	271.45	149.96	138.95	194.27	10.25
22	L 78 19 24	SCANIA	–	127.00	271.5	155.7	139.957	10.05	11.5
23	L 78 19 25	SCANIA	–	127.00	271.1	151.00	140.00	194.27	–
24	L 78 19 26	SCANIA	–	127.00	291.00	153.85	139.957	7.9	20.5
25	L 78 19 27	SCANIA	–	127.00	271.00	150.00	138.96	10.8+1.0	8.2
26	L 78 19 29	SCANIA	–	115.00	265.5	140.76	127.7	10.3+0.8	19.0
27	L 78 19 30	SCANIA	–	115.00	257.5	140.72	128.00	8.26+0.8	10.5
28	L 78 19 31	SCANIA	–	127.00	275.85	155.8	139.94	10.03+0.40	20.0
29	L 78 19 36	SCANIA	DS 8.06	115.00	271.00	137.3	130.00	8.0+0.85	18.7
30	L 78 19 40	SCANIA	–	127.00	291.00	153.8	140.00	8.0+0.8	21.0
31	L 78 19 34	SCANIA	–	127.00	275.5	155.74	139.94	10.07	8.6
32	L 78 19 35	SCANIA	–	127.00	291.00	153.86	140.00	7.92+0.80	12.5
33	L 78 19 38	SCANIA	–	127.00	275.5	155.73	139.9	10.07+0.38	8.7
34	L 78 19 39	SCANIA	–	127.00	291.00	153.8	140.00	7.92+0.8	11.7
35	L 78 19 41	SCANIA	–	127.00	275.5	155.7	140.00	10.05+0.40	11.7
36	L 78 19 42	SCANIA	–	127.00	291.1	153.86	140.00	7.92+0.8	11.0
37	L 78 19 43	SCANIA	–	127.00	271.00	150.00	139.00	194.250+0.85	8.25
38	L 78 19 45	SCANIA	–	130.00	271.1	150.85	140.00	194.250+0.85	–
39	L 78 19 46	SCANIA	–	127.00	275.5	155.875	139.945	10.07+0.40	21.0
40	L 78 19 47	SCANIA	–	115.00	257.5	140.7	127.945	8.25+1.0	10.2
41	L 78 19 48	SCANIA	–	115.00	265.6	140.74	127.925	10.245+0.855	19.0
42	L 78 19 49	SCANIA	–	115.00	270.5	137.3	130.00	8.20+0.80	19.0
43	L 78 19 50	SCANIA	–	127.00	291.00	153.86	140.00	7.920+0.80	12.5
44	L 78 19 51	SCANIA	–	127.00	271.1	151.00	140.00	197.27+0.85	8.25
45	L 78 19 52	SCANIA	–	115.00	257.5	140.76	128.00	8.30+0.80	10.5
46	L 78 19 53	SCANIA	–	127.00	271.1	151.00	140.00	194.27+0.8	–
47	L 78 19 54	SCANIA	–	127.00	271.1	151.00	140.00	194.27+0.8	8.25
48	L 78 19 55	SCANIA	–	127.00	271.1	151.00	140.00	194.27+0.8	–
49	L 78 19 56	SCANIA	–	130.00	271.1	151.00	140.00	194.27+0.85	–
50	L 78 19 57	SCANIA	–	130.00	270.5	151.00	140.00	194.27+0.85	8.0
51	L 78 19 59	SCANIA	–	127.00	271.1	150.00	139.00	194.25+0.85	–
52	L 78 19 60	SCANIA	–	130.00	270.57	151.00	140.00	194.27+0.20	8.0
53	L 78 19 63	SCANIA	–	130.00	270.6	151.00	140.00	194.27	–
54	L 78 19 66	SCANIA	–	127.00	276.00	156.00	140.00	10.1+0.4	21.5
55	L 78 19 67	SCANIA	–	127.00	276.00	156.00	140.00	10.05+0.4	11.15
56	L 78 19 68	SCANIA	–	130.00	270.5	151.00	140.00	194.27+0.85	8.0
57	L 78 19 70	SCANIA	–	130.00	269.97	152.00	140.00	194.27 +0.20	8.0
58	L 78 19 71	SCANIA	–	127.00	275.5	155.74	139.94	10.040 +0.4	8.5